Services- Order Optimizing
Real Ordering
After your product is designed and all specifications are approved, the next step is preparing the order in a way that fits real production conditions.
Order optimizing is not about changing the product —
it is about shaping the order so that it can be produced smoothly, on time, and at the best possible cost.
This stage ensures that:
• the order matches the true production capacity of the factories,
• quality is preserved while unnecessary costs are removed,
• production is planned for consistent and timely output,
• and shipping is arranged in a safe, economical, and predictable way.
Order optimization turns a good design into a realistic, efficient, and commercially successful project.
Services - Order Optimizing
Order-Real Capacity
Every factory works within its own technical limits — minimum order quantities, preferred dimensions, yarn types they can process efficiently, and machine settings that determine how smoothly a textile can be produced.
To avoid problems later in production, we review your request and align it with:
• the true minimum quantities required by reliable manufacturers
• size combinations that reduce material waste and improve fabric yield
• density and weave parameters that match the available machine widths and capabilities
• realistic lead times based on yarn availability, dyehouse capacity, and finishing schedules
This alignment prevents unexpected delays, quality risks, or additional costs.
It ensures your order enters production smoothly — with the right factory, the right machinery, and a setup that supports consistent results.
Services - Order Optimizing
Smart Cost Optimization
Optimizing cost is not about making the product cheaper — it is about removing what does not add value.
In each project, we review the technical choices with a practical and realistic approach.
We focus on GSM levels that perform well without unnecessary weight, yarn types that balance durability and softness, design elements that look premium yet remain efficient to produce, and packaging options that reduce cost where it makes sense.
The goal is simple: your customer sees quality, and your business maintains efficiency.
Services - Order Optimizing
Production Planning
Good production is not just about making a product; it is about making it consistently.
To help maintain a stable workflow, we coordinate the key steps of production together with the factory teams.
We coordinate:
• weaving schedules
• dyeing and finishing timelines
• batch alignment for color and hand-feel consistency
• quality checkpoints at critical stages
• communication between all departments
This reduces delays, prevents batch-to-batch differences, and keeps the project moving with discipline and predictability.
Consistency is not an accident — it is planned.
Services - Order Optimizing
Safe & Economy Shipping
The final cost — and the final safety — of an order depend heavily on how freight is planned.
Good shipping decisions protect the product, control costs, and prevent avoidable losses during transport.
Based on the nature of textile products, especially terry towels, we help structure the shipment with a practical and realistic logistics approach.
We guide you through:
• choosing packaging solutions that protect towels during handling and transit
• selecting economic shipping routes without compromising product safety
• planning humidity-safe loading, which is critical for terry and high-absorbency products
• consolidating shipments where possible to reduce unnecessary freight cost
• optimizing carton sizes and pallet layouts for efficient loading and unloading
The result is simple.
Your goods arrive in good condition, with controlled risk and at the best possible cost.
Services - Order Optimizing
Sources & References
Order optimization is the bridge between an initial idea and a successful finished product.
It transforms concepts into orders that are practical, cost-efficient, and aligned with real industrial conditions.
When this step is handled correctly, production runs more smoothly, risks are reduced, and quality remains consistent from the first batch to the last.
At Heplüks, we approach order optimization as a responsibility, not just a service.
We review each order with careful planning, honest guidance, and a clear understanding of production realities.
Our focus is to help you move forward with confidence, knowing that your order is designed to work — technically, economically, and operationally.
Sources & References
• Capacity Planning:
Principles in textile manufacturing
• Production Planning:
Control (PPC) practices in manufacturing
• Minimum Order Quantity:
(MOQ) optimization in industrial sourcing
• Lean Manufacturing Principles:
For waste reduction and efficiency
• Cost–Performance:
Optimization practices in product development
• Batch Consistency:
Process control principles in textile production
• Supply Chain Risk Management:
• Logistics and Freight Optimization:
Best practices for manufactured goods
• Packaging Efficiency:
Palletization standards in international shipping
• Moisture Control & Humidity Management:
